Block One Pallet Factory
Complete End-to-End Robotic Warehouse Automation
The Pallet Factory is Block One’s fully integrated system—combining storage, picking, replenishment, and palletizing into a fully autonomous, high-redundancy solution built for beverage distribution.
Proven, Stable & Scalable
Additional robots create system redundancy to prevent downtime and ensure consistent output. As SKU counts grow and picking becomes more complex, robots can be added to expand capacity and balance workload across multiple stations—keeping operations running smoothly at any scale.
Pallet Factory Built of Four Core Modules
The Pallet Factory runs on four integrated modules that automate the warehouse from end to end. RoboArm handles high-volume palletization for low-SKU products. Comb Farm stages B SKUs near RoboArm to reduce travel time. ACR automates handling and retrieval of C SKUs. ASRS manages high-density pallet storage and replenishment. Together, these modules optimize product locations and order types across the warehouse.
RoboArm Palletizer
ACR – Autonomous Case-handling Robot
ASRS – Automated Storage and Retrieval System
Comb Farm – Rapid Case Staging System
automation in action
The Path to Always-On, Lights-Out Automation
Most distributors start with RoboArm, then expand by adding modules and additional robots over time. As each layer is added, The Pallet Factory evolves — from targeted automation to a fully autonomous, 24/7 operation.
We Make Productivity Predictable
Automation that brings order to the chaos with modular robotic automation built to solve the labor crisis and eliminate complexity.
- Works from day one – No downtime, no disruption
- Reduces labor dependency – Automates the backbreaking work
- Affordable – RoboArm Module starts at 350k installed and integrated with your ERP
The Future is already here
Automation that works from day one. No downtime, no disruptions—it just works.
• Designed for beverage distribution – Our system is built around the way your business operates.
• Reduces labor dependency – Automates the backbreaking work of case picking.
• Adapts as you grow – Add modules to scale up at your pace.
Trusted by Distributors
What Distributors Are Saying
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Powered by PREDICTABILITY
Your Warehouse, Without Guesswork
We take the heavy lifting out of heavy lifting. No more worrying about labor shortages, picking errors, or delays.
• No more labor risk – Robots don’t quit, call in sick, or slow down.
• No more costly mistakes – Software catches human errors before they impact operations.
• No more wasted time – Consistent, scalable output, every shift, every case.
"Don’t just build a better warehouse. Build a better business."
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